High Mix Low Volume PCBA
If you have demand on high volume low mix eletronics products, where on those products special requirements like component packages, component specifications, assembly technologies , levels of density and manufacutring enviorements is required, Eashub is your ideal candidate, As a reliable contract manufature, we are proficent in provide the PCB assembly services on high mix low volume products, our major facitlies own decades years of building complex PCBA for automotive, medial, industrial control customers.
Request for High Mix Low Volume PCBA Quote
We don't have a minum order quantity request, and favour most complex design to continue enhance our capability.Everybody shares the same goalss of on-demand order fufillment and lower costs of good solds, but the ability to realize gaints from supply chain is not the same with total differnt product mix and volume ratios. you must fix more challenge both on technology and supply chain on high mix low volume products than other products. Eashub is the professional help customers to fix the challenge on supply chain, our expecation is help small and middle size company, where most are providing high mix low volume portifilo to enjoy with the leading supply chain services, Eashub's capability on high mix low volume PCB Assembly is as below：| Features | High Mix Low Mix Volume | Eashub's Capability or Solutions |
| Order | ||
| Order Quantity by batch | <500pcs/order | Eashub's facility has decades years of manufacturing experience on variant high mix low volume eletronics products |
| Order Frequency | demand by quarter | Eashub normall reviews the fruequency and figour out the best business model |
| Trial Run Order Quantity | <100pcs/order | Eashub's NPI capability supports demand start from 1 pcs. |
| Product | ||
| Application Area | Indutrial Eletronics | Multi facilities own both consumer electronics and indutrial eletronics assmebly experience |
| Speciality | High Power, High Frequency | Eashub owns experience on manufacturing high power, high frequency products for industial control for Automotive and Telecom. |
| Application Requierement | High reliablity, Safety | Eashub can meet product application's requirements on reliability, safety and envoirement |
| Package Design | Yes | Eashub owns the capability of packaing design including recyle package and one time pacakge |
| Certificaiton | ISO9001, TF16949, TS13485, ESD2.0 | Our core falictiy pass IATF16949, ISO13485, ESD2.0 |
| Manufacturing Process | ||
| SMT | Down to 0201 size | Our SMT supports 01005 size |
| Performing | Yes | 10% of Eashub's components need performing before wave solder process |
| DIP | Majority need DIP | All our facilities have DIP lines |
| ICT | Yes | Eashub's standard process |
| FCT | Yes | Eashub's standard process |
| Aqueous Washing | Seldom need Aqueous Washing Process | Eashub has Aqueous Washing capability |
| Pin Insertion | Majority need Pin Insertion Process | Eashub has Pin Insertion capability |
| Crimping | Majority need Crimping Process | Eashub has Crimping process |
| ORT Test | Majority need ORT Test | Eashub has ORT Test capability |
| Aging Test | Majority need Aging Test | Eashub can support aging test with or without laoding |
| Conformal Coating | Majority need Conformal Coating | Eashub can support manual coating or auto coating |
| Inspection | Yes | 100% AOI |
| Glue Process | Majority need glue process | Eashub can support a few Glue process |
| Assmebly | Yes | Our standard process |
| Fixture capability | Yes | Eashub can inhouse design or outsource |
| Quality Control | ||
| Quality Standard | IPC 2, IPC 3 | Quality standard meet up to IPC 3 |
| NPI management | Yes | Dedicate Project manager for each customer, and regular gate review process coverage whole product lifecyle time |
| Warrantee | Yes | 1 year free warantee on PCBA |
| Major Challenges | ||
| Cost | Rational price | Recommendate low cost sources, Consolidate demand to get a lower value added cost, Eashub eleminate excess by support buy for demand |
| Demand fufillment | Response to order in short cycle time | Eashub has BTO model |
| Quality | High yield pass ratio, tracibility on key components | MES system |
| Tracibility | Majority need | Eashub has bar code system |
| Sourcing | Reliable supply bases support | Strictly AVL control by system driving together with quick qualify process on vendors with qualification |
| Gating Parts | Yes | Critial buffer or quick source fix the risk |
| Excess | Big excess pressure casues by demand less than MOQ | Eashub supports buy base on actual demand quantity, Eashub has leading intelligent supply chain tool to fix it |
