High Volume Low Mix PCBA
Most consumer electronics products belong to the category of high volume low mix. These products mostly are produced in large volume basis at a moderate or low cost. Requirements for PCBA manufacturing processes are not as complicated as industrial products. First priority of supply chain is to get enough preparation both on components and manufacuring with a competive cost in a short lead time. An important feature of consumer eletronics products is its price must trend for lower prices over time to maintain competency. So continuous improvement of supply chain efficiency and continuous decline of costs are mandatory. In addition,how to select and balance the supply business model between BTO (Build to Order) and BTS (Build to Stock）is one the significant competenty at archtieture level.
Request for High Volume Low Mix PCBA Quote
If your are look for a candidate for high volume low mix products manufacturing, Eashub is the favourble and reliable candidate to be contact with. comparing with others only focus on order, we cooperate with customer and plan the best and suitable supply chain model, drive long term competive cost and sucess. Eashub's capability on high volume low mix PCB Assembly is as below：| Category/Features | High Mix Low Mix Volume | Eashub's Capability or Solutions |
| Order | ||
| Order Quantity by batch | >3000pcs/order | Eashub's facility has decades years of manufacturing experience on low mix high volume eletronics products |
| Order Frequency | demand by month | Eashub normall reviews the fruequency and figour out the best business model |
| Trial Run Order Quantity | >1000pcs/order | Eashub's NPI capability support demand start from 1 pcs. |
| Product | ||
| Application Area | Consumer Eletronics | Multi facilities own both consumer electronics and indutrial eletronics assmebly experience |
| Speciality | Minitrinazation or special size | Eashub owns the experience of minitrinization and none standard size |
| Application Requierement | NA | Eashub can meet product application's requirements on reliability, safety and envoirement |
| Package Design | Yes | Eashub has the capability of packaing design including recyle package and one time pacakge |
| Certificaiton | ISO9001 | All facility pass ISO9001 |
| Manufacturing Process | ||
| SMT | Down to 01005 size | Our SMT support 01005 size |
| Performing | No need | 10% of Eashub's components need performance before wave solder process |
| DIP | Minority need DIP | All Eashub's facilities have DIP lines |
| ICT | Yes | Eashub standard process |
| FCT | Yes | Eashub standard process |
| Aqueous Washing | No | Eashub has Aqueous Washing capability |
| Pin Insertion/ | Minority need Pin Insertion process | Eashub has Pin Insertion capability |
| Crimping | Minoirty need Crimping Process | Eashub has Crimping process |
| ORT Test | Seldom need ORT Test | Eashub has ORT Test capability |
| Aging Test | Minority need Aging Test | Eashub can support aging test with or without laoding |
| Conformal Coating | No | Eashub can support manual coating or auto coating |
| Inspection | Yes | 100% AOI |
| Glue Process | Minority need glue process | Eashub can support Glue process |
| Assmebly | Yes | Our standard process |
| Fixture capability | Yes | Eashub can inhouse design or outsource |
| Quality Control | ||
| Quality Standard | IPC 1, IPC 2 | Quality standard meet IPC2, IPC3 |
| NPI management | Yes | Dedicate Project for each customer, and regular gate review process coverage whole product lifecyle time |
| Warrantee | Yes | 1 year free warantee on PCBA |
| Major Challenge | ||
| Cost | Competetive low price for every sections | Eashub offer regular cost down proposal after volume production, Eashub will recomon low cost sources, Lean process driving lower cost |
| Demand fufillment | Response to demand or forecast fast | Eashub has BTS/BTO model |
| Quality | High yiled pass ratio | MES system |
| Tracibility | Minority need | Eashub has bar code system |
| Sourcing | Reliable supply bases support smooth supply | Strictly AVL control by system driving |
| Gating Parts | Yes | VMI or rolling buffer to mitigate the risk |
| Excess | Excess by product upgrade | Eashub can delivery in a very short leadtime, this will help customer mitigate excess on the basis |
